Product Introduction
The furnace uses a polycrystalline mullite fiber furnace lining, which has low thermal conductivity, high strength, and excellent heat preservation and energy-saving effects. The furnace roof is a reinforced composite structure, ensuring it will not collapse even after long-term use. This series of box furnaces is a specialized piece of equipment developed for laboratories in universities and research institutes, as well as industrial and mining enterprises, for the sintering, melting, and analysis of metals, non-metals, and other compound materials.
- RT-1850℃
- Capacity 1~1000L
- Heating elements: HRE iron-chromium-aluminum resistance wire, U-shaped silicon carbide rod, U-shaped silicon molybdenum rod, etc.
- Top-opening and side-opening doors can be customized to keep the operator away from the heat source
- Intelligent 50-segment programmable automatic control
- Over-temperature alarm function
- Double-layer air-cooling structure; cooling fans ensure the outer shell temperature remains below 60℃
Application
Box furnaces is also known as muffle furnaces or box-type resistance furnaces are common high-temperature heating equipment used in laboratories and industries. They feature precise temperature control, good heat preservation, and ease of operation. They are widely used in laboratories of universities and research institutes, as well as in industrial and mining enterprises, for sintering, melting, and analytical testing of sample products. Main application areas include:
- Sintering and melting of oxide ceramics and glass materials
- Heat treatment of metals and alloys
- Synthesis of functional materials: such as high-temperature solid-state reactions of ferrites, piezoelectric ceramics, phosphors, and catalysts
- Analytical testing: ablation, thermal decomposition, oxidation, phase transformation, thermodynamic and kinetic experiments, etc.
Technical Data
|
Item |
Specification |
|
Model |
ZY-12N-27 |
|
Chamber Inner Size |
300×300×300 mm (W×H×D) |
|
Overall Dimensions & Footprint |
- Dimensions: 666×666×891 mm - Footprint: 0.3 m² - Weight: 190 kg |
|
Temperature Control Accuracy |
±1℃ |
|
Thermocouple Type |
K-type |
|
Heating Element |
Shougang HRE electric resistance wire |
|
Heating Rate |
0~20℃/min, adjustable. Recommended rate: <10℃/min, adjustable according to process requirements. |
|
Voltage & Rated Power |
380V 3-phase, 50Hz, 10kW |
|
Max. Heating Temperature |
1200℃ |
|
Continuous Working Temperature |
Room temperature ~ 1100℃ |
|
Temperature Controller |
- AI PID controller with auto-ramp, hold, cool functions. One-key start, unattended operation. - 50-segment programmable, up to 50 steps per program to meet diverse process requirements. - Built-in self-tuning function for temperature control parameters. - Power regulator module with digital panel, precision voltage adjustment and current limiting to prevent tripping or element burnout. - Over-temperature alarm, temperature deviation alarm, thermocouple break alarm; power cut-off protection. - Control board coated with special potting compound for dust/corrosive gas resistance. |
|
HMI Interface (Optional) |
- 7-inch LCD touch screen with intuitive operation. - Store up to 60 process curves, each named separately for quick recall. - Data logging: 512M memory stores 60 days of data, exportable via USB to Excel. - 30-step programming per recipe via HMI. - Built-in Ethernet port with Modbus protocol for PLC integration. - Optional wireless connectivity for remote control via mobile APP. |
|
Certifications |
CE, ISO9001 |
|
Chamber Structure |
Three-layer full-fiber lining: - Layer 1: 1430 polycrystalline alumina fiber (400kg/m³ density, shrinkage <1.2% at 24h high temp, MOR>0.75MPa, thermal conductivity <0.08W/m·K). - Layer 2: 1260 inorganic alumina fiber board (no organic odor, low shrinkage, no contamination). - Layer 3: Inorganic insulation cotton or air insulation layer. |
|
Chamber Floor |
- 20-30mm thick corundum mullite slab, load capacity ≥20kgs at high temperature. - Reinforced with corundum support pillars to prevent floor damage from heavy loads (patented design). |
|
Furnace Shell |
- High-strength carbon steel construction with pickling-phosphating and electrostatic spray coating. - Double-layer air-cooled shell with 2-4 cooling fans, surface temperature <60℃. |
Packing List
|
Item |
Quantity |
|
Electric Furnace |
1 Set |
|
High-temperature Resistant Gloves |
1 Pair |
|
Crucible Tongs |
1 Piece |
|
Operation Manual |
1 Copy |
Name: Jennifer Zhang
Mobile:+86 13336040868
Tel:+86 13336040868
Whatsapp:+86 13336040868
Email:sales@iqctest.com
Add:No.51 of Xiba Road,Wuchang Street, Yuhang District, 311100 ,Hangzhou City, China
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